NovAI™ Autonomy revolutionizes robotic welding with AI-powered real-time adjustments, eliminating the need for pre-scanning, manual adjustments, and rework. Using machine vision and cutting edge AI, NovAI™ Autonomy ensures high-quality welds in any condition—without operator intervention.
NOVAI
NovAI™ Autonomy
AI-Powered Adaptive Welding
NOVAI™ AUTONOMY Smarter Welding, Zero
Smarter Welding, Zero
Manual Adjustments
NOVAI AUTONOMY
Benefits
Operator Free Welding Adaptation
Handles seam tracking, tack fusion, and fit-up variations automatically without any operator intervention.Eliminate Time-Consuming Pre-Scanning
No need for manual adjustments or robotic reprogramming.Increase Your Productivity
Maintain superior weld quality while eliminating the need for overwelding, pre-scanning, and touch-ups to reduce costs and rework.Solve Part Fit-Up Challenges
Adaptive welding compensates for distortions and variations on the fly.Total Quality Management
The NovSync™ Dashboard enables total quality management for your manufacturing process.
NovAI Autonomy
Key Features
AI Driven Intelligent Adaptive Welding
- Variations during welding are addressed with high-precision adjustments, achieved through AI-driven seam tracking, tack adaptation, and gap compensation.
- Weld data and video is utilized to constantly improve the AI models, enhancing accuracy and adaptability over time.
- Allows for wider tolerances in part dimensions and positioning, eliminating the need for precise and expensive components.
- Decreases the complexity and expense of fixture setups, allowing for quicker changeovers and reduced overall tooling costs.
Automated Adaptation for Tack, Seams, & Fit Up Variations
- Cutting edge AI coupled with machine vision recognizes the weld pool and joint just as a welder would, automatically adapting to the vision footage.
- Automated Tack Fusion Technology detects the presence of tacks and ensures proper fusion of tacks everytime.
- Automatically modifying to various root openings and seam offsets decreases overwelding and ensures weld is at the correct location every single time.
- Tele welding increases safety by allowing operators to perform welding tasks remotely, minimizing their exposure to hazardous environments, including extreme heat, fumes, and high-risk areas.
NovSync™ Dashboard
The NovSync Dashboard offers a comprehensive suite of features designed to optimize welding operations and offer total quality management including:
- Centralized Weld Data Management: Securely store and access all weld data and videos in a single location, enabling efficient tracking and tracing throughout the manufacturing process.
- Remote Monitoring and Insights: Gain real-time visibility into welding activities from any location, allowing for proactive decision-making and process optimization.
- Traceability and Time Boxing:Precisely track weld data and manufacturing timelines, ensuring complete traceability and accountability for each weld and component.
- Data-Driven Optimization: Analyze historical and real-time weld data to identify trends, fine-tune parameters, and continuously improve welding performance for future production runs.
- Quality Assurance and Compliance: Maintain detailed quality records to support compliance efforts and provide evidence in case of warranty claims or disputes.
- Targeted Containment: Isolate and address quality issues with precision, limiting containment efforts to only the affected parts and minimizing disruptions to production.
- Root Cause Analysis: Leverage advanced analytics and diagnostic tools to identify the root causes of welding defects or failures, enabling targeted corrective actions and preventing recurrence.
Software Updates
Subscriptions come equipped with upgrades to the current software features bundled with the system.
Remote Monitoring and Support
The subscription provides monitoring of the system's health status and offers remote support for any unexpected system issues.
Robot Agnostic Scalable Solution
The system integrates with a wide range of robots including UR, Yaskawa, ABB, Fanuc and more.
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